Product Overview
Explosion Proof Electric Ball Valve is an industrial automation valve designed for safe and reliable flow control in hazardous environments where flammable gas, vapor, or dust may exist. It integrates a precision ball valve with an explosion-proof electric actuator for remote and automated operation.
It is widely used in oil & gas, LNG terminals, petrochemical plants, offshore platforms, hydrogen systems, and power generation facilities, where safety and continuous operation are critical.
Application Scenarios
- LNG terminal emergency shutdown (ESD) systems
- Refinery pipeline isolation systems
- Petrochemical process control systems
- Offshore platform automation (Zone 1 / Zone 2)
- Hydrogen storage and distribution systems
- Power plant safety shut-off systems
Key Features
- Explosion-proof actuator for hazardous zones (Zone 1 / Zone 2)
- Ex d IIB T4 / Ex d IIC T6 optional
- Fast response for emergency shutdown (ESD systems)
- Zero leakage performance (API 598 tested)
- High torque output for industrial pressure conditions
- Manual override for emergency operation
- Compatible with PLC / DCS / SCADA systems
- ON/OFF and modulating control available
- IP67 / IP68 protection class
Certifications & Testing System
The product complies with international explosion-proof standards:
- ATEX (EU Directive 2014/34/EU)
- IECEx Certification System
- Ex d flameproof enclosure
- Gas group: IIA / IIB / IIC
- Temperature class: T4 / T6
- Protection class: IP67 / IP68
Third-Party Inspection Support (Project Based):
TÜV / Bureau Veritas (BV) / DNV / SGS inspection can be arranged according to EPC project requirements.
Factory Testing Includes:
- Hydrostatic pressure test
- API 598 leakage test
- Electrical safety test
- Full cycle operation test (0–90°)
- Torque calibration test
Technical Specifications
|
Item |
Specification |
|
Valve Type |
Ball Valve |
|
Size Range |
DN15–DN300 (1/2"–12") |
|
Pressure Rating |
PN16 / PN25 / PN40 / Class 150–300 |
|
Body Material |
WCB / CF8 / CF8M / CF3M |
|
Ball Material |
SS304 / SS316 |
|
Seat Material |
PTFE / RPTFE / PPL |
|
Temperature Range |
-20°C to +180°C |
|
Control Type |
ON/OFF / Modulating |
|
Power Supply |
AC220V / AC110V / DC24V / AC380V |
|
Protection Class |
IP67 / IP68 |
|
Explosion Proof Class |
Ex d IIB T4 / Ex d IIC T6 |
|
Connection Type |
Flanged / Threaded / Welded |
Quality Assurance System
We implement a full-process quality control system with complete traceability:
Raw material batch traceability (linked with MTC)
CNC precision machining control
Assembly inspection with calibration records
API 598 pressure and leakage testing
Final functional inspection before shipment
Available Documentation Package:
Material Test Certificate (EN10204 3.1)
Factory test reports
Inspection records for EPC review
ISO 9001 quality system documentation
FAQ
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